All posts by Chris

The Death of Microlithography World

The past ten years have been hard on the magazine publishing industry, with 2008 a particularly bad year. No one’s quite sure how web-based publishing will affect print in the end, but there have already been many casualties. Last month one of my favorite trade publications, Microlithography World, bit the paper-shredding dust. MLW was the brain-child of Sid Marshall, the editor of Solid State Technology (a magazine founded by his father, Sam Marshall) until that magazine’s purchase by PennWell. First published in January, 1992, MLW was thin and ran quarterly, but it filled a void in the publishing world, which previously didn’t offer a dedicated space for lithography publications.

As the magazine was launched, Sid contacted me about publishing a paper in this new quarterly. Instead, I proposed a more radical idea: I would write a short tutorial paper for every edition of the magazine. Sid agreed, and in January, 1993 the first “Lithography Tutor” article appeared. Here is the introduction I wrote for that first article:

“Welcome to The Lithography Tutor, a new regular feature of Microlithography World. As the name implies, the purpose of this column is to present lithography information in a tutorial format. Each issue of Microlithography World will carry a two to three page edition of this continuing series on the basic principles of optical lithography. To give you a brief outline of what is to come in the next several issues, we’ll begin by studying optics. How is an image formed by a projection optical system (stepper or scanner)? What is the influence of wavelength, numerical aperture, coherence, illumination? Then, we will examine how this image propagates through the photoresist (including absorption and standing waves) and exposes the resist. Finally, the properties of development will be discussed. From here, we can begin discussing lithography as a system, define what is meant by lithographic quality, and look for ways to optimize our lithography system to maximize its quality. All this in two to three pages per issue! I’m not sure how long it will take to get through all of these topics, but I’ll certainly have fun writing this column. I hope you will enjoy reading it.”

And I did have fun writing my column. I looked forward to it each quarter, since it forced me to figure out not just how to present information, but how to explain it. It was also a great pleasure working with the editor who took over for Sid, Marc Levenson (a.k.a. “M. David”).

In the spring of 1996 the column was renamed The Lithography Expert – it seems the publisher liked the idea of having an expert write its articles rather than a mere tutor (I guess that means I was promoted, though my pay remained the same: nothing). When the last MLW came out in November 2008, I had written a total of 63 Tutor/Expert articles – quite a run! Much of the information and explanations found in those articles made it into my textbook, Fundamental Principles of Optical Lithography, so that even as MLW disappears, the spirit of the Lithography Tutor/Expert lives on. Still, I’ll miss the deadline pressure to find another interesting lithography topic amenable to a good 2-page explanation. Maybe I’ll have to write another book to fill that need in me to explain.

Dr. Anniversary

Ten years ago this week I turned in my dissertation and received a PhD from the University of Texas at Austin. Entitled Modeling Solvent Effects in Optical Lithography, the thesis is available for download on my website. There is a good chance, however, that it has remained unread now for one decade, since I doubt that many people are motivated to wade through the dense details of my modeling of solvent diffusion through polymers.

So, in honor of this anniversary, and to make the topic of this work more accessible to the average time-constrained scientist/engineer, I have rendered my thesis as a Haiku. I hope you will enjoy it.

When heat is applied
Solvent flows through polymer.
Your model is wrong.

Seeing Double

At the beginning of this year, IEEE Spectrum asked me to write an article about double patterning for the general electrical engineering audience. Sounding like fun, I agreed. The editor then warned me to think about the process as a “collaborative” writing experience with the editors of the magazine. That has certainly proven to be true, since the final article bears little resemblance to the first draft I submitted in May. Still, the result, I think, serves the basic purpose of explaining to a general technical reader what is going on in advanced lithography and why.

The article is entitled “Seeing Double” and appeared in the November issue of IEEE Spectrum.

Grant Willson – not just another award

Grant Willson, friend and fellow professor at the University of Texas at Austin, has won just about every award that the chemistry profession has to offer. And since his work straddles the fence between science and engineering, he’s won just about every award that the chemical engineering profession has to offer as well. Add to that his accolades while at IBM and the respect of the lithography community (winning the Frits Zernike award, its highest honor), and it would be fair to say that his accomplishments have received some well-deserved recognition.

Last month, though, Grant’s recognition rose to a new level. He was one of eight recipients of the 2007 National Medal of Technology and Innovation, our nation’s highest honor for technological achievement. In October he was presented his award by President Bush in a White House ceremony.

His wife Debbie sneaked a video recording of the presentation on her digital camera. Grant shakes the President’s hand and then tells him a joke, getting him to laugh. Then after the reading of the citation [“for creating lithographic imaging materials and techniques that have enabled the manufacture of smaller, faster and more efficient micro-electronic components”] he and Bush both pose doing the “hook ‘em horns” hand gesture. Awesome.

Congratulations, Grant.

13.1

For pretty much my entire life, I never understood the appeal of running. Sure, I ran when I played soccer or tennis, or to catch a bus or my deceptively fast three-year-old daughter, but running for its own sake? Why bother. Boring and painful – a combination that could only appeal to the masochistic (or possibly to those for whom an immensely dreary and marginally painful activity would be an improvement over the alternatives in their life). But then, a funny thing happened to me this year…

I’ve always enjoyed staying active, but I have to admit that by the time my second child was born last year I had quit going to the gym and playing sports. And it was beginning to show. My wife, on the other hand, had gotten hooked on triathlons as a way to recover from the physical trauma of pregnancy. She trained hard and began to compete. I dutifully loaded up the kids and some lawn chairs and showed up to her races to watch. After her third race this summer I began to feel less than athletically adequate. All these people, no different from me except for motivation, were working and sweating and accomplishing goals (arbitrary goals, I know, but not worthless ones). I, on the other hand, had become a couch potato. Something had to change.

I knew I wasn’t up for triathlons yet, so I picked one sport to start with – running. My wife suggested training for a half-marathon. A half-marathon? Thirteen point one miles? It was obvious that all of her training and physical activity had affected her powers of reasoning (or at least her sense of distance). But, by this time my physical ego was so downtrodden that I agreed rather than admit that such a goal seemed to me both unrealistic and unreasonable. She found a training program for me, and a new runner was born.

It was July (not the best time to start running in Austin), and after two weeks of sweating on my own I could meet the three-mile minimum requirement for the Galloway training program. I then discovered something very interesting. Running is not boring when you run with a group. It can be fun. And as I watched my endurance improve (and my weight drop), I actually came to like it. I also saw my heart rate decrease for the same level of activity (I run with a heart-rate monitor), convincing me even further of the long-term benefits. And since I had specifically joined a training program that emphasized injury avoidance (don’t overtrain!), I was beginning to feel like a half-marathon might be possible.

And so yesterday I ran the San Antonio Rock ‘n’ Roll Half-Marathon. Not only did I accomplish my primary goal (cross the finish line vertically), but I also accomplished my secondary goal of running it in under 2 hours. My time was 1:59:36 (no need to over do it), which amazingly put me in the top 1/3 of male finishers (there were a total of 33,000 participants in both the marathon and the half-marathon, with over 17,000 half-marathon finishers). And this from someone who had never run as a sport until this past July. It was great running with my coach, Bob, who pushed me at the end when I was ready, willing and able to slow down (“We didn’t train to give up at the end!”).

Oh, and if it makes any difference, I’m 48. If I can do it, anyone can.

Election Day

As even a cursory look at the posts will show, this blog is anything but political in nature. But after a long, long campaign and an election that everyone describes as historic, let me just say this:

Woooohoooo!!!!

Career Advice

Early this year, SPIE (the optical engineering professional society) asked me to write an article for their magazine devoted to careers in optics, SPIE Professional. They wanted to hear any advise I might have for people in, or thinking about entering, the field of semiconductor lithography.

I thought for a moment and then asked, “Are you sure you really want my honest opinion?” They assured me that they did, and so I wrote a short article giving my unfiltered opinion as to whether a career in lithography was a good idea. When I submitted it, I asked again, “Are you sure you want to publish this?” To their credit, SPIE wanted only my true views, with no spin or sugar coating. The article has just come out. SPIE members can access it at http://spie.org/x4274.xml (the article is called Fab Future). The print version should be in the mail soon, if it hasn’t been sent already.

Here is the tag line for the article:

The “Litho Guru” takes a dim view of lithography remaining a top dog in semiconductor manufacturing and in fueling Moore’s Law. Growth and fun are slowing.

It’s not really an upbeat assessment of the potential for a career in lithography, or the semiconductor industry in general. But then, for those of us working in that field, this is not news.

Happy Birthday, Carroll

Last week my next-door neighbor, Carroll, had a birthday. He turned 99 years old. He is an absolute inspiration. When I asked him what it felt like to turn 99, he said “It’s better than the alternative”. His goal is to break the age reacord in his family (102).

Carroll has lived in his house with his wife, Martha (age 94), since 1942. They still live independently (with a little help from friends a family) and enjoy the good life. I’m looking forward to the party next year.

Two Anniversaries

Today I have two anniversaries to think about. First, it is one year ago today that my second daughter was born, Anna Sophia Mack. She is complete joy – exceptionally beautiful, and she even looks like me (I know, it is an enigma). This last year has gone by so fast, just like the cliché that every parent I’ve ever met has told me.

But today is also another one-year anniversary. On the evening of that same day, my good friend Jeff Byers was in a car accident. After two months in a coma, Jeff died. These two events will always be linked for me, but that’s not such a bad thing. I am happy to be reminded of Jeff. As I sit at my desk writing this, I’m remembering of a good Jeff story.

Six years ago I started remodeling my house. On the third floor was a very small bedroom that I knew would make the perfect wood-paneled office that I had always dreamed of having. In fact, I had already bought the prefect desk, one of those giant walnut monsters that oozes class and substance. A quick check, however, showed that the desk was too big to make it up the stairs and into the soon-to-be office. Talking with my contractor, we decided to get a crane to lift the thing in as we added a gabled roof.

Telling Jeff this story, he was appalled by the inelegance of my brute-force solution to the oversized desk problem. Quickly, he organized a contest at work to see who could come up with a better (or at least more imaginative) way of getting my desk into my office. When the deadline for entries arrived, over a dozen solutions were submitted, involving things like operas, dolphins, weather balloons, and leaf-cutting ants. My personal favorite had Susan (now my wife, but then my girlfriend) convincing me that it was more manly to leave the desk downstairs (I’m quite sure that one would have worked). Jeff judged the entries, with winners paid in beer.

In the end, the process of remodeling the room into an office removed a few walls and opened the stairs sufficiently to allow the desk to go up them after all. The office was finished around the desk, so that it is now a permanent part of the room.

Thanks for that memory, Jeff. We all still miss you.

The Beer-Lithography Connection

A friend and fellow lithographer, Garry Bordonaro, sent me a quote he had heard describing lithography:

“Photolithography is a mysterious mix of time-honored ingredients, chaotic chemistry, humble patience, and blind faith.”

I love it! Though I think there is more than a bit of science that gets thrown in as well, this description matches much of my experience over the last 25 years. Garry also thought that the quote was stolen from a beer label (how fitting!), so I did a little research. Sure enough, the essence of this quote can be found on some beers produced by the Magic Hat Brewing Company (www.magichat.net) of South Burlington, VT:

“The ancient ritual of brewing a distinctly rich and flavorful beer is nothing short of magic. Our mysterious mix of time-honored ingredients, chaotic chemistry, humble patience, and blind faith age into the secret brew we share in the rousing company of good spirits.”

Since I have shared both beer and lithography in the rousing company of good spirits, I find that I just can’t escape the beer-lithography connection.